Published on September 29th, 2018 | by Sunit Nandi


5 things that can make a manufacturing line inefficient

The success of your manufacturing business depends on among other things, how well you are able to cut costs and make the production effort as efficient as possible. Productivity on the manufacturing floor depends on factors such as the efficiency of the employees, the equipment and the processes. If you want to have all these areas improved, you need to think about examining the current practices at your workplace and making changes that could include employee retraining and getting new equipment. Here are the five things that negatively affect your manufacturing and changes that can make it better.

Bad clients

One of the greatest reasons why most of the huge businesses fail is when they are unable to streamline their client list and eliminate the clients who do not mean well for their business. If you want to improve your production, you need to examine the current client list. Look at what it costs you to serve the needs of all of your clients. Make a ranking system of the clients where you classify them according to their profitability and the volume of your resources that they consume daily. You might find out that some of them consume more resources than they deserve because of reasons such as being difficult or because they complain a lot. Figure out how you are going to let them go and replace them with a portfolio of clients that are better suited for your business.

Lack of proper processes control

Lots of controls are needed to optimize the production process. The most crucial of these processes is controlling the temperature of specific substances during the production process; the success of production depends on how well they are able to control both heating and cooling. Not all industries will work with the same temperature control measures. You therefore need to consider the specifics of your production process and get a company which can create custom-made solutions to suit your business. When looking for temp control tools, look for a business which will guarantee a fast turnaround, efficiency and round the clock support in case of emergencies. When you are able to control the temperatures on the manufacturing floor, you cut losses and optimize production on all levels.

Outdated business processes

As the world of technology changes, business practices are also changing, production processes are becoming easier and business management is getting simplified. When the production process is simplified, the cost also goes down, and businesses are able to scale their productivity. However, if your business is not able to adapt to these changes, it becomes really hard to keep up with competitors because they will be offering better quality goods, a more efficient production process and better customer service, at a lesser cost. Stay in touch and invest in the latest business technology to scale production and reduce business costs, increasing your profit margins.

Lack of collaboration

There are two kinds of business environments, the first is where the business management practices make the employees get into a competitive mode which stops them from trying to collaborate and complement each other’s’ work. When there is no collaboration, the manufacturing floor will be slow and there will be a lot of waste both in time and resources. Learn the management practices which make each of your employees feel like they are part of a team. If the members of your team can work together, production will be improved.

Lack of equipment maintenance

If your company is experiencing a lot of downtime as a result of equipment breakdown, you will notice a decline in productivity. If you want to prevent this from happening, you need to have a highly organized maintenance schedule which capitalizes on weekend, night time and any other time when the machinery is not at work. When you are able to maintain your machinery regularly, production will always be optimal and you won’t have to keep incurring unexpected costs in replacing broken down machinery.

These are some of the weaknesses that lead to inefficiency of manufacturing practices. Make an audit of the processes and management practices and figure out what is ailing your business. You can then start the process of fixing the system to boost production.

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I'm the leader of Techno FAQ. Also an engineering college student with immense interest in science and technology. Other interests include literature, coin collecting, gardening and photography. Always wish to live life like there's no tomorrow.

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